PCB Manufacturing and Assembly 2025

Professional Circuit Board Solutions from Prototype to Production

Welcome to your trusted partner for comprehensive circuit board solutions. Our advanced facilities deliver exceptional quality in every project, from rapid prototyping to high-volume production. With cutting-edge technology and experienced engineers, we provide professional PCB manufacturing and assembly services that meet the highest industry standards. We specialize in multilayer boards, complex assemblies, and turnkey solutions designed to bring your electronic products to market faster and more reliably than ever before.

Our PCB Manufacturing and Assembly Services

Comprehensive solutions for all your circuit board needs

PCB Fabrication

High-quality circuit board manufacturing from single-layer to 32+ layer boards. We support rigid, flex, and rigid-flex PCB fabrication with advanced materials and finishes including ENIG, OSP, and immersion silver.

SMT Assembly

Automated surface mount technology assembly with state-of-the-art pick-and-place machines. Capable of handling 0201 components and fine-pitch BGAs with AOI inspection for quality assurance.

Through-Hole Assembly

Professional through-hole component assembly using wave soldering and selective soldering techniques. Ideal for connectors, large components, and applications requiring mechanical strength.

Prototype Assembly

Fast-turn prototype PCB assembly services with turnaround times as quick as 24 hours. Perfect for design validation, testing, and rapid iteration before production.

Box Build Assembly

Complete turnkey solutions including enclosure assembly, cable harnessing, system integration, and final product testing. From PCB to finished product delivery.

Testing & Inspection

Comprehensive quality control including AOI, X-ray inspection, ICT, functional testing, and burn-in testing. Ensuring your boards meet specifications and perform reliably.

PCB Assembly Applications

Serving diverse industries with specialized circuit board solutions

Consumer Electronics

Smartphones, tablets, wearables, and home appliances

Medical Devices

Diagnostic equipment, monitoring systems, and implantable devices

Automotive Electronics

ADAS systems, infotainment, engine control, and EV components

Industrial Automation

PLC controllers, robotics, sensors, and motor drives

Telecommunications

5G infrastructure, routers, switches, and network equipment

Aerospace & Defense

Avionics, radar systems, satellite communications, and military equipment

IoT Devices

Smart sensors, connected devices, and wireless modules

LED Lighting

LED drivers, smart lighting controls, and display backlighting

Power Electronics

Power supplies, inverters, converters, and battery management

Computer Hardware

Motherboards, graphics cards, storage devices, and servers

Audio Equipment

Amplifiers, mixing consoles, speakers, and pro audio gear

Security Systems

Access control, surveillance cameras, and alarm systems

Renewable Energy

Solar inverters, wind turbine controls, and energy storage

Test & Measurement

Oscilloscopes, analyzers, and precision instruments

Gaming Devices

Gaming consoles, controllers, and arcade equipment

How to Order PCB Manufacturing and Assembly

Simple six-step process from design to delivery

1

Prepare Design Files

Export your PCB design files in Gerber format along with drill files. Prepare your Bill of Materials (BOM) listing all components with manufacturer part numbers and your Pick-and-Place file with component coordinates.

2

Submit Quote Request

Upload your design files to the manufacturer's website or portal. Specify board specifications including layer count, dimensions, material type, surface finish, and quantity needed.

3

Review and Confirm

Review the quote for accuracy including pricing, lead time, and specifications. Address any Design for Manufacturing (DFM) issues identified by the manufacturer's engineering team.

4

Approve and Order

Confirm component availability and approve the final quote. Make payment and provide any additional assembly instructions or testing requirements for your project.

5

Manufacturing Process

Your PCBs will be fabricated according to specifications, components will be procured, and assembly will be performed using automated SMT lines and manual processes as needed.

6

Quality Control and Shipping

Assembled boards undergo testing and inspection including AOI, functional testing, and visual inspection. After passing quality control, boards are packaged and shipped to your location.

Frequently Asked Questions

Everything you need to know about PCB manufacturing and assembly

What is PCB manufacturing and assembly? +
PCB manufacturing and assembly is the complete process of creating printed circuit boards from design files and populating them with electronic components. Manufacturing involves fabricating the bare board with copper traces, while assembly involves soldering components onto the board using SMT or through-hole techniques.
How long does PCB manufacturing and assembly take? +
Standard PCB manufacturing and assembly typically takes 7-15 business days depending on complexity, quantity, and specifications. Prototype services can be completed in 24-72 hours, while large production runs may require 3-4 weeks. Rush services are available for urgent projects.
What is the minimum order quantity for PCB assembly? +
Minimum order quantities vary by manufacturer, but many services offer prototype assembly starting from 1 piece. For production runs, MOQs typically range from 10 to 100 pieces, with volume discounts available for larger quantities.
What file formats are required for PCB manufacturing? +
The most commonly required formats are Gerber files (RS-274X), BOM (Bill of Materials) in Excel or CSV format, and Pick-and-Place files (Centroid data). ODB++ and IPC-2581 formats are also widely accepted. Design files from Eagle, Altium, or KiCad can often be processed directly.
What is the difference between SMT and through-hole assembly? +
SMT (Surface Mount Technology) places components directly on the board surface using solder paste and reflow ovens, ideal for high-density designs. Through-hole assembly inserts component leads through drilled holes and solders them on the opposite side, providing stronger mechanical bonds. Many modern boards use both techniques.
How much does PCB manufacturing and assembly cost? +
Costs vary widely based on board size, layer count, component quantity, and order volume. Simple 2-layer prototype boards can cost $50-200, while complex multilayer production boards may range from $5-50 per unit depending on quantity. Assembly costs depend on component count and complexity.
What quality certifications should PCB manufacturers have? +
Reputable PCB manufacturers should hold ISO 9001 for quality management, IPC-A-610 for assembly standards, and UL certification for safety. Industry-specific certifications like ISO 13485 for medical devices, AS9100 for aerospace, or IATF 16949 for automotive may also be required.
What is the maximum layer count for PCB manufacturing? +
Most manufacturers can produce PCBs from 1 to 32 layers, with 2-12 layers being the most common. Specialized manufacturers can create boards with 40+ layers for complex applications like servers, telecommunications equipment, or military systems.
Can you assemble PCBs with BGA components? +
Yes, professional PCB assembly services handle BGA (Ball Grid Array) components using specialized equipment including X-ray inspection for quality control. BGAs are common in modern electronics and require precise reflow profiles and verification to ensure proper solder joint formation.
What testing is performed on assembled PCBs? +
Standard testing includes Automated Optical Inspection (AOI), In-Circuit Testing (ICT), functional testing, X-ray inspection for hidden joints, flying probe testing, and burn-in testing for reliability. The testing level depends on the application's criticality and customer requirements.

Ready to Start Your PCB Project?

Get a free quote today and experience professional PCB manufacturing and assembly services

Request Quote